Cutting Aluminum Sheet With Scroll Saw

There s snapping blades metal chips flying and potential for the workpiece to catch the blade wrong and send it flying or at least vibrate violently. If it s straight then use a compound mitre saw with a carbide blade goes though it like butter. Therefore it is advised that harder metals should not be cut using a scroll saw.

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Although possible it is very difficult and not recommended.

Cutting aluminum sheet with scroll saw.

Should you wish to take on the challenge be sure to use the saw on a low speed setting and the blade is adequately lubricated. Equipped with a metal cutting blade the scroll saw can cut soft metal such as copper silver brass and aluminum up to 1 8 thick as well as 1 8 brass rod. If you have a thicker metal you ll probably want to use a circular saw or bandsaw to make your cuts. Cutting metal on a scroll saw is definitely not as safe as cutting wood.

The action of a scroll saw blade makes cutting metal kind of dangerous. You can use a scroll saw to cut through just about any type of metal including aluminum copper brass bronze and cold rolled steel. Cutting 1 4 inch aluminum on a scroll saw would be pushing it but if you cut very slowly you should be able to do it. Sheets can be taped between pieces of 1 8 plywood to prevent burrs on the underside keep shavings under control and protect the saw table.

It is possible to cut harder metals with a scroll saw. However it is very difficult. If the hard metal is thicker than a quarter inch find another saw. Harder metals should not be cut using a scroll saw.

If you are absolutely dedicated to doing so use a slow speed setting make sure the blade is properly lubricated and feed the metal through the blade slowly. You can get metal cutting blades for both. I would not cut 1 8 thick aluminum on a scroll saw unless it was a last ditch effort. Work slowly as you feed the metal through the blade.

I have cut some brass on the saw in a pinch but swore that i would never do it again. A scroll saw can be used to cut soft metal up to inches thick. If you must cut the aluminum use a fine toothed blade.