Work slowly and methodically.
Cutting aluminum sheet with jigsaw.
Usually it s a matter of moving a belt to a different sized pulley.
Sharp edges are present on the cut sheet metal so use a metal file or sandpaper to smooth the edges of your project.
Position the shoe or base plate of the saw flat on the surface to be cut.
If you are making a long cut you may need to apply cutting oil to the blade of the jigsaw to keep the blade cool.
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In terms of blades you ll want to make sure that you have something with a lot of space between the teeth.
Cut through the sheet where you have put the marking.
Slowly push the jigsaw forward following the cutting line.
When you re cutting aluminum on a band saw you ll want to crank the blade speed up to 250 feet per minute.
Instead of pushing it forcefully slide the jigsaw slowly and allow it to eat through the sheet metal.
Cutting sheet metal is slow work with a jigsaw and even more so if you are working with corrugated metal.
Afterwards lower the blade approximately 0 39 inches 0 99 cm past the metal and guide the blade along the metal.
How to cut sheet steel using a jigsaw with a metal cutting blade.
If your saw has variable speeds just consult the chart.
Do it carefully and slowly to make sure you get the shape right.
Position the jigsaw at the point where the cut will begin.
Clamp a guide to your aluminum on both sides of your saw.